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EMR | Monorail-Shuttle

The EXPERT-TÜNKERS Monorail-Shuttle is a compact conveying solution for the interlinked operation. It is designed to handle small sized parts in the body-in-white production. The vertical stroke of the system is provided by standard EXPERT-TÜNKERS lift columns. For the synchronized, precise and smooth horizontal transport from station to station, the design utilizes standard electro-mechanical linear axes.

 

Advantages of the Duorail-Shuttle-System

  • Optimized cycle times
  • High durability, reduced maintenance
  • System based on standardized components
  • Economically favourable solution

 

Advantages of the vertical drive:


The vertical drive of the duroail-shuttle system is based on EXPERT-TÜNKERS standard lift columns.

  • Durable and proven drive conept via cylindrical cam and cam follower
  • Smooth and jerk-free movement
  • Gentle part pickup at v= 0 m/s
  • Optimized motion-profile according to VDI-Guidance No. 2143
  • Reduced drive power required
  • Precise positive locking in upper and lower cam end position.

 

Advantages of the horizontal drive


The horizontal drive of the duroail-shuttle system is based on standard electro-mechanical linear axes.

  • High flexibility due to customizable station length
  • Various transportation speeds due to servo-gearmotor
  • High durability due to appropriate aluminum profile dimensions and integrated linear roller guidance
  • Reduced maintenance due to lifetime lubricated rollers
  • Welding-resistant coverage of transportation belt

 

Referencen

  • Audi Ingolstadt
  • Audi Changchun (China)
  • Audi San José Chiapa (Mexico)
  • Seat Martorell (Spanien)
  • Volkswagen Taubaté (Brasilien)
  • Volkswagen Anchieta (Brasilien)

 

EMR | Technical Specifications

Variable Max. Value
Customer Load - [per Station] 10 - 250 kg
Horizontal Stroke 1.000 - 5.000 mm
Vertical Stroke 300 - 1.500 mm
Cycle Time - [Lifting-Transporting-Lowering] ≥ 5 s